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Grain

Summer 1989
Summer 1989
:
Volume
4
, Number
1
Article starts on page
16
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A visit to any Rare Book Room will furnish examples of expensive limited editions with splayed boards, paper that is too thick, signatures that erupt from spines too tightly sewn, or badly registered printing. These problems, caused in part by ignoring the grain in paper, can be exacerbated when more than one craftsman works on a book project. A mistake in the type of paper selected or in how it is cut becomes a permanent feature of each book. The behavior of paper when it is stressed by being moistened and re-dried is a cross-disciplinary problem of interest to book conservators, binders, artists, and printers of both letter-press and offset.

Purchase Issue

Other Articles in this Issue

A. Wire side moistened  B. Felt side moistened  Curl Direction in Relation to Chain and Laid Lines  Wire side when moistened bends along the laid lines. Felt side when moistened bend along the chain lines. Drawing by Suzanne Ferris.  There is a kind ofstumbling awkwardness to a thick page -I think of those single section poetry books printed on something approaching cover stock, folded against the grain, stapled, springing at random like a drawer full ofgrocery bags. Clifford Burke, On Printing Poetry  Introduction  Often, details, such as the direction a text paper prefers to  be folded, are more important in the collective book arts  encompassed by limited edition publishing than in any of  the separate book arts. Paper is the foundation upon which  all the type and illustrations build. It is important for the  publisher to choose compatible materials for use in a book,  whether the later steps in production are delegated or  performed in-house. The board, the cloth, and the glues, if  used, as well as the papers, all impinge upon one another.  Problems associated with inattention to grain direction  include the impossibility of printing type in register if the  paper is dampened and expands twice as much along the  cross-direction as in the machine direction . Another typical  difficulty occurs when the text-block is printed with the  grain running at right angles to the spine, and the book will  not open properly.  A major reason fiber alignment in paper is ignored is lack  of forethought. The budget constraints within which most  small publishers operate can lead to cutting the parent sheet  with the grain going any which way, in order to maximize  the number of resulting leaves. This is especially true if the  format is small and the parent sheet large. These monetary  constraints often preclude the option of chucking the paper  entirely when the printer or binder runs into grain problems.  A mistake made initially in the cutting of the paper cascades  problems through each stage of the book production. If the  paperis cut commercially (or by someone other than the  printer) for an expensive book, it seems unfair for the  problem of unpredictable paper behavior to be passed on to .the printer, then the binder.  As producers of both books and handmade paper for over ten years, Neal Bonham and I feel that problems related to fiber alignment have a direct bearing on what we do with paper and what we expect others to do for us. What is taken for granted by a specialist in one field can sometimes be overlooked by another if there is not a direct cause and effect. An example of this relationship exists in paper formation as it pertains to fiber alignment, which in tum manifests itself in dimensional stability, drape, or stiffness of a given sheet. Ifthe papermaker and the printer are not binders, the potential of a tight turning radius happening when the paper is bound into a book probably will not  HAND PAPERMAKI'-:G  16  occur to them. But this angle of bend at the spine can be  adversely affected if the paper has been printed with the  grain running at right angles to the spine.  The presence of grain can easily be ignored by the producer of the paper, but not by the end user. As letter-press printers trying to preserve our limited resource of type, we have had to think about paper expansion when damp printing, whereas if we had never used our own or other handmade papers we probably would not have questioned the adage that handmade papers have little or no grain.  The tests for fiber alignment in paper are simple, and the  problems of registration of type, warpage of boards, and  stretch of paste-downs so aggravating that it seems odd so  little is written about the subject as it affects the book  crafts. The focus here will be on the areas where we have  some experience, especially papermaking and damp  printing. The discussion of how grain affects binding and  conservation techniques will be left to others better  qualified.  Grain and the Standard Mythology  One of the tenets of paper mythology is that Western  handmade paper, when properly formed, has no grain. We  had noticed a slight directional orientation to colored fibers  on the wire side of some handmade sheets, but had ignored  it, until some comments made to us by binders using a  range of handmade papers caused us to reexamine our  assumptions.  We proceeded to explore the subject by the means, albeit  limited, at our disposal-informal experiments in our mill  and research at the University of Washington Special  Collections and at the University of Washington Forestry Library. We found corroboration in an old paper textbook that handmade paper does indeed have grain. In his 1907  Chapters on Papermaking, Clayton Beadle asserts that,  The effect of the two sets ofshakes [of the paper mold] is to dispose the fibres in layers, the fibres in each layer being different in direction to the one above it. This is a great improvement on machine-made paper, but is by no means perfect, as the paper is disposed in layers instead ofconsisting ofone mass offibres disposed in all directions. It must be remembered also that it is almost impossible for an operator to so adjust the shakes as to make one set offibres just compensate for its neighbour, and so produce a paper of equal strength in all directions. I  This information was published at a critical time in the history of papermaking -the transition from handmade to machine-made paper as a source of mass supply was all but completed, yet examinations were still being conducted for entrance into the guild organizations in London. Beadle administered the guild examinations and wrote a five volume set of essays, including detailed questions and answers to be used in preparation for taking the exams. His interesting observation, above, has become obscured with time, and his reputation forgotten with the break in the tradition of making paper by hand. We were curious if some of his assumptions about paper and its layered formation were still held to be correct by the scientific community today.  Summer 1989  We had a difficult time finding direct references to the term grain outside of commercial catalogues selling paper and craft textbooks. 2 As technical treatises seem devoid of its appearance, machine direction and cross direction (MD and CD) being the terms of choice, we could only infer that the use of grain is limited to craftsmen and is part of their vernacular.  I have chosen to retain the term grain because it is shorter than saying machine direction and applies to handmade paper as well as to machine-made. It is a clear descriptive term that includes, in addition to alignment of fiber during formation, conditions (such as drying method) which create the perception of directional preference in a sheet of paper. As I am not a paper conservator or paper scientist but a practitioner of the craft, this plainspoken vocabulary will have to be taken on sufferance.  Like the grain in a tree or a board, fiber alignment in paper  creates a structure that is directional rather than random. In  both wood and paper, expansion and shrinkage occur more  in one direction than another. Paper tears just as wood  splits, in line with the grain. Either wood or paper, when  moistened on one side, will curl parallel to the direction of  the grain, not counter to it.  Most paper is formed from fibers whose length is 100 to 3500 times their width. 3 These are suspended in water and, by various methods, the pulp is deposited on a mesh, leaving a mat of fiber when the water drains away. With most forming methods, the first dip of pulp washes over the mesh in a single motion, causing those fibers in contact with the wire to align predominantly in that direction. This holds true for both machine and handmades, with a few notable exceptions, such as the Nepalese method.  Paper Formation and Its Effect on Fiber Alignment  Five major categories of paper, as distinguished by method of formation, are nagashi-zuki, tame-zuki, poured or cast, fourdrinier, and cylinder-made or mould-made. The first three of these are hand papermaking methods and the last two methods describe machine-made papers. Each method affects the degree to which fibers are aligned directionally.  Tim Barrett gives the best definition for the first two methods. 4 Nagashi-zuki is "a laminating form of papermaking used in Japan that is characterized by: the use of several charges from the vat and energetic action during sheet forming ... " This method is highly directional not only because of the repeated dipping, but the considerable length of the fibers (kozo, mitsumata, and gampi) used. Tame-zuki is a "Japanese term for the Western style of hand papermaking that employs one charge from the vat, a gentle shake during sheet forming . . . " The shake is in both directions and usually results in a thicker sheet than nagashizuki with, Barrett feels, less grain direction.  Sheet forming by casting or pouring is characteristi6 of paper made in India, Nepal, and Southeast Asia, as well as in the more controlled environment of paper laboratories, where the term leaf-casting or hand sheet is used. A measured amount of the slurry is poured into a mold, where it is held in suspension while the fibers are distributed  17  We! end of Fourdrinier Machine. Headbox a! lef!; Wire in center; presses and dryer section at righl. Taken from Papermaking and Its Machinery by  T. W. Chambers, London  evenly. Water is prevented from draining until the mold is  lifted, giving the papermaker time to spread the pulp,  presumably in a non-directional manner. The mold is not  shaken while the water drains through the mesh. This  method results in the least amount of fiber direction.  Fourdrinier-made paper involves pulp flowing onto a moving wire surface . Controlling the slice, the aperture through which the pulp runs onto the screen; the side-to-side shake of the wire; and the draws, or degree of pull exerted on the web, help determine the fiber alignment in a given sheet.  Cylinder-made or mould-made papers are made using a  mechanized technology, where the pulp can be deposited in  a highly directional fashion on a revolving drum partially  submerged in a dilute slurry. These papers can manifest  some of the characteristics of Western handmades, such as  chain lines and deckles, but there is some controversy as to  the degree of squareness or absence of grain attainable  using this method. The stock is run at 1 % fiber concentra tion, 5 twice that of a fourdrinier, which would detract from  the squareness. (Square sheet is a term used to describe a paper or paperboard which has equal tensile strength and tearing resistance in machine and cross directions. A ratio  of 1:1 is a square sheet.) Other sources, however, mention the highly directional nature of cylinder-made papers.  James d'A. Clark, a widely respected paper chemist and educator with over fifty years of experience in the paper industry, explains it this way:  The effect of the rotation ofthe cylinders in the vat of stock causes the substantial proportion of the fibers to become oriented in the machine direction, much more so than happens on afourdrinier machine, especially at higher speeds. This considerably detracts from 'square ness' . . . 6  The speed differential between the flow of pulp and the speed of the wire on a fourdrinier is less than what typically occurs when hand-forming sheets. There are many similarities between the two systems, hand vs. machine forming of paper, such as fiber length and consistency as it bears upon formation, and the motion of the pulp over the screen, including the presence or absence of lateral shake. In machine-made papers, the draws, which can vary from operator to operator, have more impact on fiber alignment than the actual technique used to form the paper. Another important variable is drying method as it affects grain.  While either cylinder or fourdrinier machines, when run  properly, are capable of forming a nearly square sheet of  paper, both systems typically use restraint drying. This  inherently creates directional strength properties.  A paper that is loft dried or allowed to shrink while drying  exhibits more stretch and less tensile strength than a sheet  that is dried under restraint. The tensile strength rises and  the stretch decreases for the latter. Usually, as tensile  strength rises, both proportional tear strength (the ratio  between tear test results in the CD vs. the MD) and stretch  decrease in a sheet. In a book paper, tensile strength is not  as important as durability, measured by folding endurance  and tear tests.  Sizing and restrained drying may improve paper stability. "Every humidity expansion depends on the shrinkage during the drying process. The most effective remedy for unwanted expansion in paper is to apply appropriate tension during drying," according to Francis Bolam in his book,  The Fundamental Properties of Paper Related to its Uses. 7  Paper catalogues and art textbooks reinforce the commonly held belief that mould-made paper is superior to machine or fourdrinier paper in performance as well as appearance. The term itself, mould-made, is enigmatic -inferring a compromise between machine and hand methods of formation. In fact, mould-made papers are formed on a cylinder machine in which a perforated drum revolves partially submerged in a vat of pulp. The uniflow system has less potential for fiber alignment than the counterflow system because the fibers are moving in the same direction as the cylinder rotation. The fibers do not know how they are moving, what matters is the speed of the pulp relative to the mold surface. The pertinent issue of how fast the pulp moves across the mold determines the degree to which the fiber aligns itself in one direction.  Edwin Sutermeister, in The Story of Papermaking, states that paper made on a cylinder characteristically exhibits a wide difference in its tearing strength with and across the grain. This is much greater than in fourdrinier-made papers. 8 We can only conclude that the four deckles, the sizing and the real chain and laid lines (as compared to dandy-rolled impressions) are what gives the mould-made papers their selling advantage over fourdrinier papers.  Many people's knowledge of paper comes from confused or mistaken statements by acknowledged experts or dubious commercial sources such as art supply catalogues. An illustration of this confusion would be this exchange between Clifford Burke and Harry Duncan, in a review of On Printing Poetry. Clifford Burke's book was the first reference we found corroborating this surprising characteristic of mould-made vs. fourdrinier paper:

Many people's knowledge of paper comes from confused or mistaken statements by acknowledged experts or dubious commercial sources such as art supply catalogues. An illustration of this confusion would be this exchange between Clifford Burke and Harry Duncan, in a review of On Printing Poetry. Clifford Burke's book was the first reference we found corroborating this surprising characteristic of mould-made vs. fourdrinier paper:  ... Mouldmade paper has a grain as pronounced as the commercial stuff and that grain will cause some concern when damping because it makes the paper cockle easily. And in planning a book it is never possible to ignore grain direction. 9

... Mouldmade paper has a grain as pronounced as the commercial stuff and that grain will cause some concern when damping because it makes the paper cockle easily. And in planning a book it is never possible to ignore grain direction. 9  

His [Clifford Burke's] plea for using handmade paper is especially eloquent-it leads him to impugn mouldmade paper as a compromising imitation of handmade paper more dishonest than a 'good commercial sheet.' And I wonder Ivhether the agitator in the mold vat really does nothing Hhatever to alleviate grain and whether, from Burke's point of I'iew, the product of Fourdrinier machines, including the pleasant stock he ordered for this book, should not be considered even less reasonable a facsimile.  10

His [Clifford Burke's] plea for using handmade paper is especially eloquent-it leads him to impugn mouldmade paper as a compromising imitation of handmade paper more dishonest than a 'good commercial sheet.' And I wonder Ivhether the agitator in the mold vat really does nothing Hhatever to alleviate grain and whether, from Burke's point of I'iew, the product of Fourdrinier machines, including the pleasant stock he ordered for this book, should not be considered even less reasonable a facsimile.  10  Neal and I have not found any references to agitators in mould-made systems (although this does not mean none exist). We have seen diagrams of baffles built to create

Neal and I have not found any references to agitators in mould-made systems (although this does not mean none exist). We have seen diagrams of baffles built to create  Uniflow Machine

Uniflow Machine  A-vat; B-back vat circle; C-front vat circle; E-cylinder mold; F-couch roll; G-fibers depositing on cylinder; H-felt and sheet; I-stock intake; L-whitewater outlet. From Manufacture of Pulp and Paper edited by McGraw Hill Book Co.

A-vat; B-back vat circle; C-front vat circle; E-cylinder mold; F-couch roll; G-fibers depositing on cylinder; H-felt and sheet; I-stock intake; L-whitewater outlet. From Manufacture of Pulp and Paper edited by McGraw Hill Book Co.  Counterflow Machine

Counterflow Machine  A-vat; B-back vat circle; C-front vat circle; D-overflow dam; E-cylinder mold; F-couch roll; G-fibers depositing on cylinder; H-felt and sheet; I-stock outlet; K-stock overflow; L-white-water outlet; S-stock overflowing and recirculating. From Manufacture of Pulp and Paper edited by McGraw Hill Book Co.

A-vat; B-back vat circle; C-front vat circle; D-overflow dam; E-cylinder mold; F-couch roll; G-fibers depositing on cylinder; H-felt and sheet; I-stock outlet; K-stock overflow; L-white-water outlet; S-stock overflowing and recirculating. From Manufacture of Pulp and Paper edited by McGraw Hill Book Co.  Summer 1989

Summer 1989  turbulence in the flow of pulp before it reaches the intake point. Perhaps Duncan's definition of agitation differs from ours. I hesitate to question such a respected printer and do so only to illustrate the level of confusion and misunderstanding about grain and its origins in all types of paper.

turbulence in the flow of pulp before it reaches the intake point. Perhaps Duncan's definition of agitation differs from ours. I hesitate to question such a respected printer and do so only to illustrate the level of confusion and misunderstanding about grain and its origins in all types of paper.  Fiber Bonding and Alignment

Fiber Bonding and Alignment  Paper fibers themselves are on such a minute scale, one tenth as big as a human hair or 10 to 15 microns, that what we experience as grain is the cumulative effect of the alignment of thousands of fibers and fibrils. As the chemical and mechanical bonds between fibers are weaker than the fibers themselves, a sheet of paper will be strongest and most flexible, and will fold most easily in the direction of alignment. It will tear more readily along the fibers than across them.

Paper fibers themselves are on such a minute scale, one tenth as big as a human hair or 10 to 15 microns, that what we experience as grain is the cumulative effect of the alignment of thousands of fibers and fibrils. As the chemical and mechanical bonds between fibers are weaker than the fibers themselves, a sheet of paper will be strongest and most flexible, and will fold most easily in the direction of alignment. It will tear more readily along the fibers than across them.  When paper fibers absorb water, they expand, because of

When paper fibers absorb water, they expand, because of  their hygroscopic nature. The natural affinity cellulose

their hygroscopic nature. The natural affinity cellulose  molecules have for water causes the paper fibers to expand.

molecules have for water causes the paper fibers to expand.  This swelling of the fiber is negligible in length, but

This swelling of the fiber is negligible in length, but  pronounced in width, because water, forcing its way

pronounced in width, because water, forcing its way  between the molecules, wedges them apart. If the fibers in

between the molecules, wedges them apart. If the fibers in  a sheet of paper are aligned a greater degree in one

a sheet of paper are aligned a greater degree in one  direction, the expansion due to moisture will be much

direction, the expansion due to moisture will be much  greater across the grain or perpendicular to the alignment

greater across the grain or perpendicular to the alignment  direction of the fibers.

direction of the fibers.  Beating procedures as well as fiber types 11 radically affect

Beating procedures as well as fiber types 11 radically affect  bonding; some cellulose fibers are far more hygroscopic

bonding; some cellulose fibers are far more hygroscopic  than others. Abaca absorbs up to 50% of its weight in

than others. Abaca absorbs up to 50% of its weight in  moisture when exposed to steam-saturated air; new cotton

moisture when exposed to steam-saturated air; new cotton  fibers, fully saturated, will absorb 15% of their weight.

fibers, fully saturated, will absorb 15% of their weight.  Ramie, on the other hand, is quite impervious to moisture

Ramie, on the other hand, is quite impervious to moisture  (and is very resistant to rotting as a result).12

(and is very resistant to rotting as a result).12  What concerns the printer and binder is dimensional

What concerns the printer and binder is dimensional  change, due to shrinkage once the water is removed a

change, due to shrinkage once the water is removed a  second time from the sheet, after either damp printing or

second time from the sheet, after either damp printing or  pasting down endsheets. For every expansion there is going

pasting down endsheets. For every expansion there is going  to be a complimentary shrinkage of the sheet. The capillary

to be a complimentary shrinkage of the sheet. The capillary  action exerted by the water as it evaporates from the sheet

action exerted by the water as it evaporates from the sheet  is tremendous. Conservative estimates place these forces, known as the Campbell Effect,13 at 100 atmospheres

is tremendous. Conservative estimates place these forces, known as the Campbell Effect,13 at 100 atmospheres  or 1500 PSI.

or 1500 PSI.  Papers with a pronounced grain direction show a high degree of preferential fluctuation, upon wetting and redrying, because the cellulose fibers expand and contract in width to a far greater degree than in length. The Campbell Effect describes the force of water's surface tension drawing fibers together during drying, which is responsible for paper shrinkage and such phenomena as endsheets cupping leather boards.

Papers with a pronounced grain direction show a high degree of preferential fluctuation, upon wetting and redrying, because the cellulose fibers expand and contract in width to a far greater degree than in length. The Campbell Effect describes the force of water's surface tension drawing fibers together during drying, which is responsible for paper shrinkage and such phenomena as endsheets cupping leather boards.  The Campbell Effect begins at about 29% moisture content. At 12% moisture content, paper is undergoing maximum shrinkage strain in drying. There is a direct correlation between longer beating time and an increase in capillary contraction forces, and the resulting degree of shrinkage in the finished sheet. Glassine papers, which are extremely dense and well-beaten, exert much more pull and shrinkage than a typical book paper.

The Campbell Effect begins at about 29% moisture content. At 12% moisture content, paper is undergoing maximum shrinkage strain in drying. There is a direct correlation between longer beating time and an increase in capillary contraction forces, and the resulting degree of shrinkage in the finished sheet. Glassine papers, which are extremely dense and well-beaten, exert much more pull and shrinkage than a typical book paper.  19

19

Grain and What Determines Its Presence in Paper

Grain and What Determines Its Presence in Paper  Each vatman has his own stroke, the act of dipping, withdrawing, and shaking the mold. I suspect this individuality is especially strong in the United States because there has been no continuous tradition of hand papermaking. Neal's stroke involves slicing a layer of the pulp from the surface of the vat with the mold. The mold is not totally submerged and the thickness of the slice (or the depth of the dip) depends on how much pulp is needed to fill the deckle to the desired depth (which helps determine the weight of the paper). The dip is immediately followed by the shake. Since the shake's initial purpose is to level the pulp on the mold, its motion, front to back or side to side, depends on which direction the pulp needs to be spread. As the water drains from the pulp, the shake is reduced to vibrations in alternate directions to break up the cloudy lumps and allow the fibers to relax and defloculate.

Each vatman has his own stroke, the act of dipping, withdrawing, and shaking the mold. I suspect this individuality is especially strong in the United States because there has been no continuous tradition of hand papermaking. Neal's stroke involves slicing a layer of the pulp from the surface of the vat with the mold. The mold is not totally submerged and the thickness of the slice (or the depth of the dip) depends on how much pulp is needed to fill the deckle to the desired depth (which helps determine the weight of the paper). The dip is immediately followed by the shake. Since the shake's initial purpose is to level the pulp on the mold, its motion, front to back or side to side, depends on which direction the pulp needs to be spread. As the water drains from the pulp, the shake is reduced to vibrations in alternate directions to break up the cloudy lumps and allow the fibers to relax and defloculate.  The papermaker's stroke as the mold enters the vat is directional, in and down as he pulls the mold towards himself, aligning a first deposit of fibers with the chain-lines. There is no way to avoid this initial layer of aligned fiber.

The papermaker's stroke as the mold enters the vat is directional, in and down as he pulls the mold towards himself, aligning a first deposit of fibers with the chain-lines. There is no way to avoid this initial layer of aligned fiber.  Whether paper is made by hand or on a machine, three factors influence formation: 1. drainage due to gravity acting at right angles to the screen, 2. oriented shear or the fibers aligning themselves parallel to the screen as the mold is shaken laterally, and 3. turbulence or the random placement of fibers in relation to the screen. 14 It is very rare to find up-ended fibers enmeshed vertically in the web or unpressed sheet, according to Bolam. He finds that fiber alignment is minimal in the plane vertical to the mold's surface, known as the z-direction. 15

Whether paper is made by hand or on a machine, three factors influence formation: 1. drainage due to gravity acting at right angles to the screen, 2. oriented shear or the fibers aligning themselves parallel to the screen as the mold is shaken laterally, and 3. turbulence or the random placement of fibers in relation to the screen. 14 It is very rare to find up-ended fibers enmeshed vertically in the web or unpressed sheet, according to Bolam. He finds that fiber alignment is minimal in the plane vertical to the mold's surface, known as the z-direction. 15  Formation Experiments

Formation Experiments  We experimented with some simple alterations in sheet

We experimented with some simple alterations in sheet  forming technique to try to isolate the effects of dipping

forming technique to try to isolate the effects of dipping  and shaking. These trials were neither conclusive nor

and shaking. These trials were neither conclusive nor  exhaustive, but the twenty combinations of dipping the

exhaustive, but the twenty combinations of dipping the  mold and shaking it provided us with a logical way of

mold and shaking it provided us with a logical way of  examining the phenomenon of fiber alignment and its

examining the phenomenon of fiber alignment and its  origins in the vat. We hope that someone with more time

origins in the vat. We hope that someone with more time  will do additional, controlled testing and publish their

will do additional, controlled testing and publish their  findings in language accessible to craftspeople rather than the soporific prose common to scholarly journals.

findings in language accessible to craftspeople rather than the soporific prose common to scholarly journals.  Cotton half-stuff from Cheney (grade 865) was used for our test sheets with a few blue jean threads W' in length added as visual references. This was beaten for 1.5 hours in our Wark beater at a 2% consistency, approximating what we do for book paper. The floc size was W', which indicates a medium beat. The pulp measured about 3/16/1 in height on the mold before couching, the dilution in the vat being approximately 0.5% to 1 %. The laid mold we used measures 15/1 X 21/1 with laid wires spaced 14 to the inch.

Cotton half-stuff from Cheney (grade 865) was used for our test sheets with a few blue jean threads W' in length added as visual references. This was beaten for 1.5 hours in our Wark beater at a 2% consistency, approximating what we do for book paper. The floc size was W', which indicates a medium beat. The pulp measured about 3/16/1 in height on the mold before couching, the dilution in the vat being approximately 0.5% to 1 %. The laid mold we used measures 15/1 X 21/1 with laid wires spaced 14 to the inch.  The samples were single pressed then dried under restraint for 24 hours at 100∞ F. What little shrinkage occurred was equal in all directions. Expansion tests were measured to .01 mm accuracy and rounded to the nearest .1 mm,

The samples were single pressed then dried under restraint for 24 hours at 100∞ F. What little shrinkage occurred was equal in all directions. Expansion tests were measured to .01 mm accuracy and rounded to the nearest .1 mm,  and Elmendorf tear tests were measured to the nearest gram-centimeter.

and Elmendorf tear tests were measured to the nearest gram-centimeter.  We tried to keep the fiber to water ratio the same as well as the preliminary agitation of the slurry, so that these factors would not affect our test results. Unfortunately, our tests did not encompass different types of fiber, fiber length, or degree of beating. Certainly sizing and fiber type can affect comparisons between tearing and expansion tests. Our prior experience has shown that paper that has a large proportion of soft materials, such as cotton linters beaten quickly and dried under restraint will expand less when moistened.

We tried to keep the fiber to water ratio the same as well as the preliminary agitation of the slurry, so that these factors would not affect our test results. Unfortunately, our tests did not encompass different types of fiber, fiber length, or degree of beating. Certainly sizing and fiber type can affect comparisons between tearing and expansion tests. Our prior experience has shown that paper that has a large proportion of soft materials, such as cotton linters beaten quickly and dried under restraint will expand less when moistened.  To vary the fiber alignment in paper, Neal dipped a laid mold in five different fashions and shook it in four different ways, for the twenty possible combinations of dips and shakes. These are listed below. While none of the dips would be used in normal Western sheet formation, the "half dip" most closely approximates a normal stroke. Neal's goal in these tests was to exaggerate the motions of the mold in the vat, in order to isolate the portion of the stroke responsible for fiber alignment.

To vary the fiber alignment in paper, Neal dipped a laid mold in five different fashions and shook it in four different ways, for the twenty possible combinations of dips and shakes. These are listed below. While none of the dips would be used in normal Western sheet formation, the "half dip" most closely approximates a normal stroke. Neal's goal in these tests was to exaggerate the motions of the mold in the vat, in order to isolate the portion of the stroke responsible for fiber alignment.  I

I  "

"  Z-Direction-fibers vertical 10 the surface of the sheet. Drawing by Suzanne Ferris.

Z-Direction-fibers vertical 10 the surface of the sheet. Drawing by Suzanne Ferris.  :'0 HAND PAPERMAK I\" G

:'0 HAND PAPERMAK I\" G  

The Dips

The Dips  Full dip: the mold enters the vat at a 25-30% angle, slicing a layer of pulp from the surface of the vat. It is not lifted out of the vat until is has been completely submerged. As the mold is lifted clear of the vat, its motion is perpendicular to both its own surface and that of the vat.

Full dip: the mold enters the vat at a 25-30% angle, slicing a layer of pulp from the surface of the vat. It is not lifted out of the vat until is has been completely submerged. As the mold is lifted clear of the vat, its motion is perpendicular to both its own surface and that of the vat.  Half dip: the mold is dipped at right angles to the surface of the slurry to about half its width. The deckle is not totally filled and no excess pulp is cast off, but a complete sheet is formed by the pulp flowing across the mold. The purpose of this dip was to try to accentuate the speed of the pulp across the mold surface.

Half dip: the mold is dipped at right angles to the surface of the slurry to about half its width. The deckle is not totally filled and no excess pulp is cast off, but a complete sheet is formed by the pulp flowing across the mold. The purpose of this dip was to try to accentuate the speed of the pulp across the mold surface.  Push-pull dip: the mold is pushed into the vat at a 25-30% angle and pulled straight out, with no change in the angle of the mold as it enters the slurry. The two

Push-pull dip: the mold is pushed into the vat at a 25-30% angle and pulled straight out, with no change in the angle of the mold as it enters the slurry. The two  

Full dip -Entry Angle (10% optional) slice

Full dip -Entry Angle (10% optional) slice  Half Dip -Entry Angle Low (25%) half slice

Half Dip -Entry Angle Low (25%) half slice  Push/Pull Dip -Entry Flat Void in middle

Push/Pull Dip -Entry Flat Void in middle  Pull Dip -Entry Vertical pull toward vatman

Pull Dip -Entry Vertical pull toward vatman  surfaces are always parallel to one another, while

surfaces are always parallel to one another, while  attempting to keep pulp flow gentle and even in all

attempting to keep pulp flow gentle and even in all  directions. There is usually a near void in the center of

directions. There is usually a near void in the center of  the sheet.

the sheet.  Pull dip: the mold is held vertical and pulled toward the vatman as it is being submerged. It is then turned horizontally and lifted free of the vat.

Pull dip: the mold is held vertical and pulled toward the vatman as it is being submerged. It is then turned horizontally and lifted free of the vat.  Push dip: the mold is held at a 10% angle, pushed away from the vatman, then turned backward to allow flow over the top of the deckle. This motion is just the reverse of the pull dip. There is a slight change of angle as the mold is revolved down to allow flow over the top of the deckle before it is pulled out. The idea is to cut down the relative motion of the pulp against the wire by having water pushed through the back of the mold.

Push dip: the mold is held at a 10% angle, pushed away from the vatman, then turned backward to allow flow over the top of the deckle. This motion is just the reverse of the pull dip. There is a slight change of angle as the mold is revolved down to allow flow over the top of the deckle before it is pulled out. The idea is to cut down the relative motion of the pulp against the wire by having water pushed through the back of the mold.  

submerge before exit exit

submerge before exit exit  partial submerge exit

partial submerge exit  full submerge exit flat

full submerge exit flat  pivot horizontal exit Push Dip Reverse Entry push away pivot backwards to allow flow over exit

pivot horizontal exit Push Dip Reverse Entry push away pivot backwards to allow flow over exit  Photos by Kevin Wildermuth top of deckle

Photos by Kevin Wildermuth top of deckle  Summer 1989 21

Summer 1989 21  

The four kinds of shakes are described as follows. For all of them the mold was held at a fixed height, parallel to the surface of the vat. All shaking was horizontal within this plane.

The four kinds of shakes are described as follows. For all of them the mold was held at a fixed height, parallel to the surface of the vat. All shaking was horizontal within this plane.  The Shakes

The Shakes  No shake: No movement in any direction, back and forth or side-to-side, once the mold is above the water.

No shake: No movement in any direction, back and forth or side-to-side, once the mold is above the water.  Side-to-side shake only: All movement once free of the water is in a side-to-side direction in relation to the vatman.

Side-to-side shake only: All movement once free of the water is in a side-to-side direction in relation to the vatman.  Front-to-back shake only: All motion is in a front-to-back direction in relation to the vatman.

Front-to-back shake only: All motion is in a front-to-back direction in relation to the vatman.  Alternating shakes: Movements in both front-to-back and side-to-side directions are performed. This motion most closely approximates what normally occurs with Western sheet forming.

Alternating shakes: Movements in both front-to-back and side-to-side directions are performed. This motion most closely approximates what normally occurs with Western sheet forming.  

After drying all twenty variations of dips and shakes, we

After drying all twenty variations of dips and shakes, we  first subjected them to a visual test to ascertain the degree

first subjected them to a visual test to ascertain the degree  of floculation and visually perceivable fiber alignment, one

of floculation and visually perceivable fiber alignment, one  side of the sheet as compared to the other. The colored

side of the sheet as compared to the other. The colored  threads in the pulp helped to accentuate this feature. When

threads in the pulp helped to accentuate this feature. When  alignment was random on both the felt and wire side of the

alignment was random on both the felt and wire side of the  sheet, the formation was floculated. We noted random

sheet, the formation was floculated. We noted random  alignment consistently on the felt side in all the tests, and

alignment consistently on the felt side in all the tests, and  various degrees of directional alignment on the wire side running with the chain lines.

various degrees of directional alignment on the wire side running with the chain lines.  In the first three sets of shakes, we were unable to increase apparent grain to any significant amount. The effect of the traditional shake on better formation appears to be less influential than we had originally thought. Achieving good formation must take into consideration drying techniques, the percentage of fiber to water, and the amount of agitation in the vat.

In the first three sets of shakes, we were unable to increase apparent grain to any significant amount. The effect of the traditional shake on better formation appears to be less influential than we had originally thought. Achieving good formation must take into consideration drying techniques, the percentage of fiber to water, and the amount of agitation in the vat.  We conducted some informal tests on our twenty samples to ascertain whether there was a variation in grain direction front to back. We did find a difference in curl direction between the wire side and the felt side when the samples were moistened on one side only, which indicated differing fiber alignment. Every handmade tested, when dampened on the felt side only, curled along the axis of the chain-lines. The same papers, when dampened on the wire side only, curled at right angles to the axis of the chain lines.

We conducted some informal tests on our twenty samples to ascertain whether there was a variation in grain direction front to back. We did find a difference in curl direction between the wire side and the felt side when the samples were moistened on one side only, which indicated differing fiber alignment. Every handmade tested, when dampened on the felt side only, curled along the axis of the chain-lines. The same papers, when dampened on the wire side only, curled at right angles to the axis of the chain lines.  Tear Tests

Tear Tests  Tearing tests using an Elmendorf Paper Tester provided much more accurate data about fiber alignment, but the machine averages both sides of the sheet, masking the variation we could see visually, wire side to felt side . What the Elmendorf Tester furnishes is a set of figures for how much resistance a sheet gives when torn first in the MD, then in the CD. We tested not only our own twenty samples but also a selection of commonly used book papers: Nideggan, Rives Heavy Weight, Arches Cover, Frankfurt, Hayle, and Umbria. Of these commercial papers, all are mould-made with the exception of Hayle and Umbria .

Tearing tests using an Elmendorf Paper Tester provided much more accurate data about fiber alignment, but the machine averages both sides of the sheet, masking the variation we could see visually, wire side to felt side . What the Elmendorf Tester furnishes is a set of figures for how much resistance a sheet gives when torn first in the MD, then in the CD. We tested not only our own twenty samples but also a selection of commonly used book papers: Nideggan, Rives Heavy Weight, Arches Cover, Frankfurt, Hayle, and Umbria. Of these commercial papers, all are mould-made with the exception of Hayle and Umbria .  A simple test for checking grain. The paper sample. cut in a circle, is held above hot water. Photos display curl direction at right angles felt side (F) to wire side (W). Cross direction (CD) and machine direction (MD) are indicated. Photo by Kevin Wildermuth.

A simple test for checking grain. The paper sample. cut in a circle, is held above hot water. Photos display curl direction at right angles felt side (F) to wire side (W). Cross direction (CD) and machine direction (MD) are indicated. Photo by Kevin Wildermuth.  Professor Joseph Brown of Rochester Institute of Technology (RIT), duplicated our tearing tests and applied

Professor Joseph Brown of Rochester Institute of Technology (RIT), duplicated our tearing tests and applied  both tensile and fold tests to our array of samples,

both tensile and fold tests to our array of samples,  corroborating some of our findings. One surprise was that Tovil, a paper by Barcham Green, was unique among the handmades tested, in that its alignment was more with the laid lines than across, as would be expected. This finding was initially viewed as an aberration by both Prof. Brown

corroborating some of our findings. One surprise was that Tovil, a paper by Barcham Green, was unique among the handmades tested, in that its alignment was more with the laid lines than across, as would be expected. This finding was initially viewed as an aberration by both Prof. Brown  and ourselves.

and ourselves.  We have contacted mill representatives in order to obtain information about each of the papers, such as furnish , sizing, methods of formation and drying, and any test results conducted in-house to determine squareness. To date we have only received a response from the Zerkall Mill in West Germany, which produces Frankfurt and Nideggan. Zerkall stated that they could not give accurate, uniform values for shrinkage in their mould-made papers, because the sheets shrink more freely at the edges of the web than the center as they pass through a cylinder drier.

We have contacted mill representatives in order to obtain information about each of the papers, such as furnish , sizing, methods of formation and drying, and any test results conducted in-house to determine squareness. To date we have only received a response from the Zerkall Mill in West Germany, which produces Frankfurt and Nideggan. Zerkall stated that they could not give accurate, uniform values for shrinkage in their mould-made papers, because the sheets shrink more freely at the edges of the web than the center as they pass through a cylinder drier.  This variation across the web in shrinkage values means damp printing should be approached with caution, as these papers cut squarely may not expand symmetrically when moistened. (We have printed dry on Frankfurt Creme and found it very receptive to ink, so damp printing is not necessary with this paper.)

This variation across the web in shrinkage values means damp printing should be approached with caution, as these papers cut squarely may not expand symmetrically when moistened. (We have printed dry on Frankfurt Creme and found it very receptive to ink, so damp printing is not necessary with this paper.)  We cut our samples into 76 mm x 63 mm strips, taking note of the grain direction. We did not take comparative samples from the middle and edges of individual sheets because we originally thought grain was primarily caused by formation, not drying technique. The temperature and humidity in our shop are relatively stable, though not strictly controlled.

We cut our samples into 76 mm x 63 mm strips, taking note of the grain direction. We did not take comparative samples from the middle and edges of individual sheets because we originally thought grain was primarily caused by formation, not drying technique. The temperature and humidity in our shop are relatively stable, though not strictly controlled.  HAND PAPER\!AKI~C

HAND PAPER\!AKI~C  22

22 Expansion Tests The same papers listed above were tested for expansion when wet as compared to when dry. We tried to make sure the atmospheric conditions were fairly consistent when we cut samples as near to 100 mm square as was practical. A line was then marked the length of the sample about I cm from each edge. This gave us two measurements in each direction on the sample and ensured that the wet and dry measurements could be taken at the same points. The samples then were measured dry, immersed in water overnight, and measured again while wet using a vernier calliper. The place from which the sample was taken from the larger sheet was noted for direction so as to indicate whether the sample had a preferential expansion in the cross or machine direction.

Expansion Tests The same papers listed above were tested for expansion when wet as compared to when dry. We tried to make sure the atmospheric conditions were fairly consistent when we cut samples as near to 100 mm square as was practical. A line was then marked the length of the sample about I cm from each edge. This gave us two measurements in each direction on the sample and ensured that the wet and dry measurements could be taken at the same points. The samples then were measured dry, immersed in water overnight, and measured again while wet using a vernier calliper. The place from which the sample was taken from the larger sheet was noted for direction so as to indicate whether the sample had a preferential expansion in the cross or machine direction.  Rives Heavy Weight and Arches Cover showed the most

Rives Heavy Weight and Arches Cover showed the most  variation between cross and machine direction expansion,

variation between cross and machine direction expansion,  but far less total expansion than the two commercial

but far less total expansion than the two commercial  handmades tested. This lack of expansion may be attribut

handmades tested. This lack of expansion may be attribut able to their sizing. Our tests with Umbria exhibited more

able to their sizing. Our tests with Umbria exhibited more  than 2% increase in size in each direction. Hayle, which

than 2% increase in size in each direction. Hayle, which  was well-sized, was similar to our own papers.

was well-sized, was similar to our own papers.  Fiber Alignment As It Relates to Printing Whether printing damp or dry, fiber alignment must be

Fiber Alignment As It Relates to Printing Whether printing damp or dry, fiber alignment must be  taken into consideration. Imposition of type front to back

taken into consideration. Imposition of type front to back  becomes impossible if a paper is changing shape between

becomes impossible if a paper is changing shape between  press runs. This can happen even when printing dry if the

press runs. This can happen even when printing dry if the  temperature and humidity alter radically in the pressroom,

temperature and humidity alter radically in the pressroom,  due to direct sun on the press itself or forced air heating

due to direct sun on the press itself or forced air heating  being turned on and off in a severe climate. Imposition is

being turned on and off in a severe climate. Imposition is  extremely tricky when printing damp as the paper is in an

extremely tricky when printing damp as the paper is in an  unstable state. Dropping in a second color near the first

unstable state. Dropping in a second color near the first  printed section can be a hair-tearing experience if the paper

printed section can be a hair-tearing experience if the paper  is unevenly dampened. 16

is unevenly dampened. 16  Paper is more likely to shift and change shape when there is a predominant direction of fiber alignment. Completely random fiber alignment would give equal expansion in all three dimensions. Paper is typically aligned in two, not three, dimensions and consists of layers sandwiched together. The phenomenon of curl illustrates the layered structure of paper. In tearing thick handmade paper, delamination often happens, indicating the strength of the fiber bonds is running mostly in a horizontal plane, parallel to the surface of the sheet.

Paper is more likely to shift and change shape when there is a predominant direction of fiber alignment. Completely random fiber alignment would give equal expansion in all three dimensions. Paper is typically aligned in two, not three, dimensions and consists of layers sandwiched together. The phenomenon of curl illustrates the layered structure of paper. In tearing thick handmade paper, delamination often happens, indicating the strength of the fiber bonds is running mostly in a horizontal plane, parallel to the surface of the sheet.  There are at least four ways to test for fiber alignment.

There are at least four ways to test for fiber alignment.  1. Dampen the sample on one side and check the direction of the curl. The moisture will expand the fibers on the wet side, causing the axis of the curl to be in the direction of the fiber alignment. 2. Tear a sample in both directions and check for straightness (the tear will be more straight with the grain). 3. Fold the sample twice at 90 degree angles to ascertain which direction provides the most resistance.

1. Dampen the sample on one side and check the direction of the curl. The moisture will expand the fibers on the wet side, causing the axis of the curl to be in the direction of the fiber alignment. 2. Tear a sample in both directions and check for straightness (the tear will be more straight with the grain). 3. Fold the sample twice at 90 degree angles to ascertain which direction provides the most resistance.  4. Let the paper drape over the edge of a table, then tum it 90 degrees and try it again. This last method is especially useful for comparing the grain in two or more papers.

4. Let the paper drape over the edge of a table, then tum it 90 degrees and try it again. This last method is especially useful for comparing the grain in two or more papers.  One needs to test for overall expansion when damp printing. As stated before, our immersion tests, though limited in scope, showed Umbria to have the greatest increase in overall size-2% in both directions. The Hayle from

One needs to test for overall expansion when damp printing. As stated before, our immersion tests, though limited in scope, showed Umbria to have the greatest increase in overall size-2% in both directions. The Hayle from  Summer 1989

Summer 1989  Barcham Green was similar to Sea Pen's papers in that it

Barcham Green was similar to Sea Pen's papers in that it  expanded .6% and .65 % in both directions. Two of the four

expanded .6% and .65 % in both directions. Two of the four  mould-mades tested, Rives Heavy Weight and Arches

mould-mades tested, Rives Heavy Weight and Arches  Cover, showed the most variation between cross and

Cover, showed the most variation between cross and  machine direction, but less total expansion than the

machine direction, but less total expansion than the  waterleaf handmades tested.

waterleaf handmades tested.  Sometimes paper from two different lots gets mixed together on one job, resulting in unpredictable paper expansion due to sizing variations. When tub sizing is used, the amount of sizing can vary even within a sheet if improperly done. Gelatin tub sizing is used in such papers as Arches. Some grades of gelatin sizing can swell up to four times their former volume when exposed to water. 17 Obviously, this will affect the dimensional stability of a paper, especially if the proportion of alum used to fix the sizing fluctuates.

Sometimes paper from two different lots gets mixed together on one job, resulting in unpredictable paper expansion due to sizing variations. When tub sizing is used, the amount of sizing can vary even within a sheet if improperly done. Gelatin tub sizing is used in such papers as Arches. Some grades of gelatin sizing can swell up to four times their former volume when exposed to water. 17 Obviously, this will affect the dimensional stability of a paper, especially if the proportion of alum used to fix the sizing fluctuates.  An uneven damp pack, where some of the sheets contain

An uneven damp pack, where some of the sheets contain  more moisture than others, can also play havoc with

more moisture than others, can also play havoc with  registration. The solution I have used is to reload the pack

registration. The solution I have used is to reload the pack  and start printing the next day, after the water has had time

and start printing the next day, after the water has had time  to redistribute itself uniformly between the blotters and

to redistribute itself uniformly between the blotters and  interleaved sheets.

interleaved sheets.  As paper curl and fit are critical to fine presswork, care

As paper curl and fit are critical to fine presswork, care  should be taken to let paper acclimatize itself to shop

should be taken to let paper acclimatize itself to shop  conditions before it is cut to size. Some printers use a

conditions before it is cut to size. Some printers use a  hygrometer to monitor the relative humidity as it affects

hygrometer to monitor the relative humidity as it affects  paper. A change in the ambient temperature is usually

paper. A change in the ambient temperature is usually  reflected in the relative humidity.

reflected in the relative humidity.  Paying close attention to paper selection is important in the

Paying close attention to paper selection is important in the  initial stages of planning an expensive book, as is preparing

initial stages of planning an expensive book, as is preparing  a prototype of the binding and testing the papers for stretch.

a prototype of the binding and testing the papers for stretch.  This is especially true if a cylinder press (such as a

This is especially true if a cylinder press (such as a  Vandercook) is used. Certain illustration techniques, such

Vandercook) is used. Certain illustration techniques, such  as lithography, put intense directional strain on paper.

as lithography, put intense directional strain on paper.  Whether printing from a stone or a ground plate, the fiber

Whether printing from a stone or a ground plate, the fiber  alignment of the paper should move in the same direction

alignment of the paper should move in the same direction  as the lith0-press operates. (To simulate this effect many

as the lith0-press operates. (To simulate this effect many  lithographers calender their paper to pre-stress it in one directi on. )

lithographers calender their paper to pre-stress it in one directi on. )  Summary The grain in paper is a misunderstood and little-studied

Summary The grain in paper is a misunderstood and little-studied  subject in the book arts, yet it affects every step in the

subject in the book arts, yet it affects every step in the  production of a book, from cutting the paper to binding the printed leaves.

production of a book, from cutting the paper to binding the printed leaves.  It is often assumed that machine-made paper has grain and that handmade and even mould-made paper has none or very little. In fact, it may be impossible to make grainless paper with traditional European, Japanese, Chinese, or Korean techniques. All these methods involve dipping a mold into a vat in ways which cannot avoid depositing a layer of highly directional fiber on the mold. By contrast, in Burma, Thailand, and Nepal, paper is made by a much slower casting process. Relatively grainless paper is possible but its manufacture is impractical for production mills, because the process is very slow.

It is often assumed that machine-made paper has grain and that handmade and even mould-made paper has none or very little. In fact, it may be impossible to make grainless paper with traditional European, Japanese, Chinese, or Korean techniques. All these methods involve dipping a mold into a vat in ways which cannot avoid depositing a layer of highly directional fiber on the mold. By contrast, in Burma, Thailand, and Nepal, paper is made by a much slower casting process. Relatively grainless paper is possible but its manufacture is impractical for production mills, because the process is very slow.  The choice, then, is between understanding and testing for grain in the paper you use, or taking the chance of producing an inferior product by ignoring it. The

The choice, then, is between understanding and testing for grain in the paper you use, or taking the chance of producing an inferior product by ignoring it. The  23

23

consequences of ignoring fiber alignment in paper can lead

consequences of ignoring fiber alignment in paper can lead  to numerous problems, including bindings that warp, paper

to numerous problems, including bindings that warp, paper  that is changing shape between runs on the press or while

that is changing shape between runs on the press or while  you are printing, and endsheets that stretch more than

you are printing, and endsheets that stretch more than  expected when pasted out.

expected when pasted out.  Our limited research, while pointing to some answers,

Our limited research, while pointing to some answers,  opens areas for further inquiry by others perhaps more

opens areas for further inquiry by others perhaps more  experienced in the various book arts than ourselves. As

experienced in the various book arts than ourselves. As  most hand papermakers know, access to testing equipment

most hand papermakers know, access to testing equipment  and expertise to interpret the data are limited -this leads to

and expertise to interpret the data are limited -this leads to  the promulgation of misconceptions about paper properties.

the promulgation of misconceptions about paper properties.  The filter of empirical experience gained by handling and

The filter of empirical experience gained by handling and  testing paper directly is an important counterweight when

testing paper directly is an important counterweight when  evaluating the published literature. Joe Brown, of RIT,

evaluating the published literature. Joe Brown, of RIT,  proved to be an invaluable resource to us. He spent time

proved to be an invaluable resource to us. He spent time  confirming and extending tests on some of the papers we

confirming and extending tests on some of the papers we  investigated and provided insights on testing procedures.

investigated and provided insights on testing procedures.  One inescapable conclusion is that no book project should

One inescapable conclusion is that no book project should  be undertaken without making a prototype. Previewing

be undertaken without making a prototype. Previewing  problems in this way allows one to accommodate for them

problems in this way allows one to accommodate for them  in the final production. Paying attention to grain direction

in the final production. Paying attention to grain direction  in the materials used is a key factor in the success or failure

in the materials used is a key factor in the success or failure  of the book as a system for ordering information. The

of the book as a system for ordering information. The  mechanical structure of the book yields the book event to

mechanical structure of the book yields the book event to  the reader. If you cannot easily open a book, you will not

the reader. If you cannot easily open a book, you will not  read it.

read it.  Afterthought

Afterthought  A thud,. a rain of driplets, a pause, the sudden uprush of displaced water, and again the thud of the deckle being removed to the hom, or is it the felt brush being cast aside? The house amplifies the work sounds at night, but I cannot connect all of them accurately with specific movements unless I watch Neal forming paper. Each fiber aligning itself along whatever axis recalls the larger motion of the water slurry in the vat, across and back. The visual cues are echoes in this microscopic dance of fiber in water. Their secret is frozen as the sheet subsides into its final shape -be it flocced or clear. The grain reveals itself when the finished sheet is cut, pasted, tom, or dampened, but remains dormant to the casual observer.

A thud,. a rain of driplets, a pause, the sudden uprush of displaced water, and again the thud of the deckle being removed to the hom, or is it the felt brush being cast aside? The house amplifies the work sounds at night, but I cannot connect all of them accurately with specific movements unless I watch Neal forming paper. Each fiber aligning itself along whatever axis recalls the larger motion of the water slurry in the vat, across and back. The visual cues are echoes in this microscopic dance of fiber in water. Their secret is frozen as the sheet subsides into its final shape -be it flocced or clear. The grain reveals itself when the finished sheet is cut, pasted, tom, or dampened, but remains dormant to the casual observer.  Fiber Alignment

Fiber Alignment  Laid lines are parallel with the axis of the cylinder in mold-made paper. or parallel with the long dimension of rhe mold on handmade paper. Laid

Laid lines are parallel with the axis of the cylinder in mold-made paper. or parallel with the long dimension of rhe mold on handmade paper. Laid  I r-

I r- I 8 Loler I II Tensil e nHigher U i Lower I Folding c_J."" E;jI Tearing c ~ 0 rl 11

I 8 Loler I II Tensil e nHigher U i Lower I Folding c_J."" E;jI Tearing c ~ 0 rl 11  

Notes:

Notes:  I. Clayton Beadle , Chapters on Papermaking , Vol. I, Lecture V,

I. Clayton Beadle , Chapters on Papermaking , Vol. I, Lecture V,  Notes:

Notes:  I. Clayton Beadle , Chapters on Papermaking , Vol. I, Lecture V, (Crosby, Lockwood and Sons, London , 1907) 72.

I. Clayton Beadle , Chapters on Papermaking , Vol. I, Lecture V, (Crosby, Lockwood and Sons, London , 1907) 72.  The derivation of the term grain is not mentioned in either the Library of Congress Bookbinding and the Conservation of Books; A Dictionary of Descriptive Terminology, the Glossary of Printing Terms for the Papermaker, prepared by the Canadian Pulp and Paper Association (1980), or the 1933 Oxford English Dictionary.

The derivation of the term grain is not mentioned in either the Library of Congress Bookbinding and the Conservation of Books; A Dictionary of Descriptive Terminology, the Glossary of Printing Terms for the Papermaker, prepared by the Canadian Pulp and Paper Association (1980), or the 1933 Oxford English Dictionary.  Bolam, E, Technical Section of British Paper and Papermaker's Association , (London, 1962). See also, Armitage, ED. , An Atlas ofthe Commoner Papermaking Fibers (Guildhall Publishing Co. , London , 1957), and Bolam, E (ed), Stuff Preparation for Paper and Paperboard Making (Pergamon, Oxford, 1965) 159 .

Bolam, E, Technical Section of British Paper and Papermaker's Association , (London, 1962). See also, Armitage, ED. , An Atlas ofthe Commoner Papermaking Fibers (Guildhall Publishing Co. , London , 1957), and Bolam, E (ed), Stuff Preparation for Paper and Paperboard Making (Pergamon, Oxford, 1965) 159 .  

4. Timothy Barrett, Japanese Papermaking: Traditions, Tools, and Techniques (Weatherhill, New York, 1983) 304.

4. Timothy Barrett, Japanese Papermaking: Traditions, Tools, and Techniques (Weatherhill, New York, 1983) 304.  5. I have read , however, of solutions as dilute as 0.1 % being run for Arches or Rives, in Paper, Art and Technology (World Print Council, San Francisco, 1979).

5. I have read , however, of solutions as dilute as 0.1 % being run for Arches or Rives, in Paper, Art and Technology (World Print Council, San Francisco, 1979).  6. James d'A. Clark, Pulp Technology and Treatment for Paper (Miller Freeman , San Francisco 1975) 237.

6. James d'A. Clark, Pulp Technology and Treatment for Paper (Miller Freeman , San Francisco 1975) 237.  7. Francis Bolam, Th e Fundamental Properties of Paper Related to its Uses , Vol. 1 (The British Paper and Board Federation, London 1976) 213 .

7. Francis Bolam, Th e Fundamental Properties of Paper Related to its Uses , Vol. 1 (The British Paper and Board Federation, London 1976) 213 .  8. Edwin Sutermeister, The Story of Papermaking (S .D. Warren Co. , Boston, 1954), 167 .

8. Edwin Sutermeister, The Story of Papermaking (S .D. Warren Co. , Boston, 1954), 167 .  9. Clifford Burke, quoted in Harry Duncan, "Recent Press Books," Fine Print, Volume VII (1981 ), 59.

9. Clifford Burke, quoted in Harry Duncan, "Recent Press Books," Fine Print, Volume VII (1981 ), 59.  10. Harry Duncan, p. 59.

10. Harry Duncan, p. 59.  

II. Clark, p. 88.

II. Clark, p. 88.  12. Ludwig Weindling, Long Vegetable Fibers (Columbia University Press. New York, 1947).

12. Ludwig Weindling, Long Vegetable Fibers (Columbia University Press. New York, 1947).  Paper Tested Tensile Folding Tearing

Paper Tested Tensile Folding Tearing  Handmades: Sea Pen -medium beat cotton rag 1.08 2.27 1.17 standard dip and shake Sea Pen -medium beat cotton half-stuff 1.37 2.37 1.11 half-dip, no shake Sea Pen -medium beat cotton half-stuff 1.29 2.08 1.35 half-dip, side-to-side shake Sea Pen -medium beat cotton half-stuff 1.23 2.26 1.17 half-dip , front-to-back shake Sea Pen -medium beat cotton half-stuff 1.19 2.86 1.41 half-dip, alternating shake Sea Pen -heavy beat vat leavings 1.39

Handmades: Sea Pen -medium beat cotton rag 1.08 2.27 1.17 standard dip and shake Sea Pen -medium beat cotton half-stuff 1.37 2.37 1.11 half-dip, no shake Sea Pen -medium beat cotton half-stuff 1.29 2.08 1.35 half-dip, side-to-side shake Sea Pen -medium beat cotton half-stuff 1.23 2.26 1.17 half-dip , front-to-back shake Sea Pen -medium beat cotton half-stuff 1.19 2.86 1.41 half-dip, alternating shake Sea Pen -heavy beat vat leavings 1.39  standard dip and shake Barcham Green Tovil .76 .57 1.09 Fabriano Umbria 1.12 1.38 1.03

standard dip and shake Barcham Green Tovil .76 .57 1.09 Fabriano Umbria 1.12 1.38 1.03  Mould-mades: Lana Laid 2.10 1.65 1.5 Nideggan 1.6 4.55 1.09 Frankfurt 1.8 Arches Text Laid 1.67 2.33 1.25 Fabriano Ingres Antique (50% cotton) I. 84

Mould-mades: Lana Laid 2.10 1.65 1.5 Nideggan 1.6 4.55 1.09 Frankfurt 1.8 Arches Text Laid 1.67 2.33 1.25 Fabriano Ingres Antique (50% cotton) I. 84  Tensile, folding, and tearing strengh tests done on various handmade and mould-made papers. All measurements are ratios of strength across the grain to strength in the grain direction. Ratios closest to I for each test might be used as an indication of squareness in the paper. Tests were done on only one sheet per type of paper and are, thus, subject to experimental and statistical error. All testing was done by Prof. Joseph

Tensile, folding, and tearing strengh tests done on various handmade and mould-made papers. All measurements are ratios of strength across the grain to strength in the grain direction. Ratios closest to I for each test might be used as an indication of squareness in the paper. Tests were done on only one sheet per type of paper and are, thus, subject to experimental and statistical error. All testing was done by Prof. Joseph  E. Brown, Rochester Institute of Technology, School of Printing Management and Sciences , Paper Laboratory.

E. Brown, Rochester Institute of Technology, School of Printing Management and Sciences , Paper Laboratory.  HAND PAPERMAKI:\G

HAND PAPERMAKI:\G  24

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13. Clark, pp. 42-44, 142. See also, Campbell, W. Boyd, "The Cellulose-Water Relationship in Papermaking", Canadian Forest

13. Clark, pp. 42-44, 142. See also, Campbell, W. Boyd, "The Cellulose-Water Relationship in Papermaking", Canadian Forest